Robo-Wizard › Calculators

๐Ÿงฎ Calculators

Engineering calculators for sizing, planning, and verifying robotic-cell components. All calcs pull live data from the product catalog.

Collision Sensor Sizer

Sizes an ATI 9160-series collision sensor (SR-45 โ†’ SR-221). Replica of ATI's CS Calculator and Configurator Excel.

End effector + workpiece combined
Along the CS axis
Perpendicular to CS axis
0=static, 1โ‰ˆ25-50% robot, 2โ‰ˆ50-75%, 3โ‰ˆ75-100%

Result

Static and dynamic moments per axis, plus recommended sensor model.

Tool Changer Selector

Filter the ATI + LH-TC catalog (44 families) by payload + moment.

Tool + sensor + gripper + workpiece

Required Specs & Matches

Force/Torque Sensor Sizer

Recommend the smallest ATI F/T sensor (4 models) that covers your expected load.

Recommended Sensors

EOAT Stack Payload Check

Sum component masses & compute the combined CG. Verify against the robot's payload capacity.

From the robot_arms table (e.g. UR5=5kg, UR10=12.5kg, FANUC M-10iD/12=12kg)

Stack Summary

Gripper Force Required

Compute the grip force needed to hold a workpiece against gravity + acceleration. Then match from 22 grippers in catalog.

Required Grip Force

Cycle Time Estimator

Tool change + travel + process. Useful for throughput planning.

Cycle Breakdown

Cost Estimator

Sum MSRPs across a build. Pulls from the products table.

Find IDs from search.php result modals (the URL/ID shown there).

Total

Pneumatic Flow / Response Time

Estimated cylinder fill time. Uses the simplified isothermal flow model (Cv).

Fill Time

Reach / Workspace Check

Does the robot's reach cover the workpiece envelope?

From robot_arms.reach_mm
Distance from base center to nearest workpiece corner

Coverage

Process Parameters

Computed parameters for welding and deburring/grinding.

Recommended Parameters